Category Archives: News

What Is Lean Manufacturing?

Lean manufacturing originated from Japan, and therefore the idea was based on eliminating ‘muda’ (futility, uselessness, wastefulness) from your business.

This essentially means that the worth of your products is increased thanks to it being made strictly for the customers’ requirements, while you’re business is also better placed to make savings and operate more efficiently.

Those who practice lean manufacturing will look to reduce waste from their business by examining the 7 sorts of ‘mudas’: 

1. Transport 

Moving products costs money and adds no real value. 

2. Inventory 

Products take up space, got to be moved and may become damaged. 

3. Motion 

Getting to work or moving equipment around wastes time. 

4. Waiting 

Waiting for repairs or expecting a delivery of product or material is not ideal.

5. Overproduction 

Making an excessive amount of product. 

6. Over-processing 

Using a machine or methods that takes longer and doesn’t add more value. 

7. Defects 

Products that are replaced, repaired or, worse, recalled. 

For you to realise and reap the rewards of lean manufacturing, the thought is that you simply view your production from the purpose of view of the buyer. Think about what’s necessary! 

BENEfits Of Compressed Air Dryers

Contractors use compressed air dryers for them to improve blasting efficiency. Its name indicates that no moisture is required. Hence if it is at all present, it is likely to cause destruction. There are several types of compressed air dryers, each with its unique features. They are as follows: the membrane air dryer, the refrigerated air dryer, and lastly, the desiccant air dryer. Buyers purchase them depending on the performance as well as reliability. The points down below show the few benefits of compressed air dryers.

They Suspend Moisture To Water Vapour.

Scientifically, when the heat is generated, it causes moisture to turn into vapour. Likewise, in these compressors, water is suspended as vapour in the air that is compressed. As this air travels through the machine via the hoses, it cools, and then it goes back to its initial state. Some problems occur after that process and cause blockage from the wet abrasive. In return, a lot of time is wasted as professionals try to undo the clogging in the lines.

They Help In Controlling The Abrasive.

The dry air eases the flow of the abrasive because it cannot be controlled when the air is wet. You must try to hinder any clogging issues whatsoever. This can be done by boosting the machine with an AirPrep system. The dryer the air, the lesser the amount of abrasive to be put in use. That is undoubtedly a bonus to the owner because they will not use a lot of abrasive. Hence it will last for a longer duration, and they will also clean up less.

They Eliminate Routine Problems.

When the air is dry, it stops any problems brought about by water droplets on a surface that has been painted recently or a steel surface that has been blasted not so long ago. It also hinders black moisture shadow, which causes flash corrosion on the surface.

The above points show the advantages of any compressed air dryer. It is necessary for people who plan to own them or have them to have these benefits at the palm of their hands. This is because they can come handy at any time. It does not hurt to be empowered with knowledge. These dryers should also be operated on by specialists who have a hang on what they are doing. Failure to that a lot of losses will be incurred. Clean compressed air should be used because it improves blasting efficiency as well as earns the firm credit. Also, remember to try to prevent clogging.

Will a laser cutting machine improve your factory processes?

The question in many people’s mind is, will a laser cutting machine improve your factory processes? It’s one of those questions that can’t easily be answered, as it depends on your current processes and the amount of profit you currently make from cutting through materials. But let’s consider a few things. The basic question should be, what does design for manufacturing consider most? Cost of production and the quality of the product are the basic considerations. Manufacturers embrace any development that touches on the ease, efficiency, time reduction, simplicity and cost reduction. Laser cutting machine answers all these concerns. The following reasons will make laser cutting improve your factory processes.

Easily Customised
Unlike most cutters, lasers are easily customised to cut all materials of all thickness and to any specification. Your factory, therefore, needs only a laser cutter for all materials. However, proper training of the personnel is vital.

Easily Adjustable
Laser cutting machines are easy and quick to adjust. This means that you only need laser cutters for all your factory processes. Changing from material to another is quick and easy.

Fast and Accurate
A revolution in the factory processes is now ripe. The advantage of laser cutters is its ability to cut fast and accurately. So, it’s the most accurate and the fastest.

Clean Cutting Process
Among all the cutters, laser cutting is the cleanest. Your factory process will now have reduced cleaning. Very little secondary cleaning is required when using laser cutting. This saves your time and resources hence reducing the production costs and time.

Inspires Creativity
Laser cutting machines are known to cut any shape and any form. This is because the cutter doesn’t touch the part being cut. Your factory processes are meant to highly improve. You can now bring more creativity into the work by making many designs and shapes.

Increases Choices
With the ability to cut any shape, any material and any thickness, you no longer need to buy material based on availability and cost. It’s now a matter of the best material for the work ahead. Knowing that you can cut any material, you will now go for only the best.

Laser cutting machines are a big boost to all factory processes. It is now easier, quicker, less costly, simple and efficient, whilst these machines have come down in price considerably. So yes we would recommend you at least look at the different models available, because you may find a machine that’s within your budget and can help you automate some tedious manual tasks. Of course, there is going to be an element of training needed, especially if your staff have never experienced laser cutting before, so this will also need to be factored in. But the more homework you do now the better. There are plenty of laser cutting machines, all of different levels, so it’s important you look at the specification closely, ensure you understand the different features and also take note of the measurements, so you can work out how it will function efficiently in your workplace, delivering the level of performance you need.

The Benefits of Acrylic Picture Frames for Certificates

The traditional view of the classic picture frame is most commonly viewed by people as being either metal or wood frame based, with a glass cover to keep the picture or certificate in place. However, there are many alternatives to this, including specific acrylic certificate frames, to hold those valuable certificates and awards in place, without the risk of glass shattering. And there are many benefits of acrylic certificate frames which you may not have known.  Continue reading The Benefits of Acrylic Picture Frames for Certificates

A Brief History Of The Format Battle Between HD DVD and Blu-Ray

Rewind to the year 2006 and there was a format war running high. HD DVD and Blu-ray discs were competing between each other to become the favoured format for movie watching (and video game playing) consumers.

This was all going on because movie studios and electronics manufacturers were looking for a new format that would suit their ever more visually impressive movies. In the midst of this, consumers began rushing out to replace their old video hardware to experience these new and exciting formats. Continue reading A Brief History Of The Format Battle Between HD DVD and Blu-Ray