All posts by Drew

Will a laser cutting machine improve your factory processes?

The question in many people’s mind is, will a laser cutting machine improve your factory processes? It’s one of those questions that can’t easily be answered, as it depends on your current processes and the amount of profit you currently make from cutting through materials. But let’s consider a few things. The basic question should be, what does design for manufacturing consider most? Cost of production and the quality of the product are the basic considerations. Manufacturers embrace any development that touches on the ease, efficiency, time reduction, simplicity and cost reduction. Laser cutting machine answers all these concerns. The following reasons will make laser cutting improve your factory processes.

Easily Customised
Unlike most cutters, lasers are easily customised to cut all materials of all thickness and to any specification. Your factory, therefore, needs only a laser cutter for all materials. However, proper training of the personnel is vital.

Easily Adjustable
Laser cutting machines are easy and quick to adjust. This means that you only need laser cutters for all your factory processes. Changing from material to another is quick and easy.

Fast and Accurate
A revolution in the factory processes is now ripe. The advantage of laser cutters is its ability to cut fast and accurately. So, it’s the most accurate and the fastest.

Clean Cutting Process
Among all the cutters, laser cutting is the cleanest. Your factory process will now have reduced cleaning. Very little secondary cleaning is required when using laser cutting. This saves your time and resources hence reducing the production costs and time.

Inspires Creativity
Laser cutting machines are known to cut any shape and any form. This is because the cutter doesn’t touch the part being cut. Your factory processes are meant to highly improve. You can now bring more creativity into the work by making many designs and shapes.

Increases Choices
With the ability to cut any shape, any material and any thickness, you no longer need to buy material based on availability and cost. It’s now a matter of the best material for the work ahead. Knowing that you can cut any material, you will now go for only the best.

Laser cutting machines are a big boost to all factory processes. It is now easier, quicker, less costly, simple and efficient, whilst these machines have come down in price considerably. So yes we would recommend you at least look at the different models available, because you may find a machine that’s within your budget and can help you automate some tedious manual tasks. Of course, there is going to be an element of training needed, especially if your staff have never experienced laser cutting before, so this will also need to be factored in. But the more homework you do now the better. There are plenty of laser cutting machines, all of different levels, so it’s important you look at the specification closely, ensure you understand the different features and also take note of the measurements, so you can work out how it will function efficiently in your workplace, delivering the level of performance you need.

The top types of doors for factories and warehouses

There are millions of factories and warehouses in the UK and all of them require a door that is strong, secure and dependable. That said, there are so many different types of designs to choose from, so we’ve decided it makes perfect sense to run through some of these in more detail, so you can better understand what the advantages are for each.

There are so many types of doors available in the market for factories in the UK but here are the few top types of doors that work best in our eyes:

  • Roller shutter door – If you are low on space but need the highest amount of security and strength in your door then a roller shutter door will be perfect for you. These doors roll up when opening, and roll down when closing, hence providing security by using very little space. As highly popular industrial doors, these are very common for large and small warehouses in the UK, but thy do require some maintenance and servicing to ensure they stay safe, strong and reliable
  • Sectional door – These doors are getting popular day by day because of their efficiency and affordability. These are one of the most commonly used doors for factories and warehouses in the UK. They close and open in separated panels and can be controlled either manually or electronically with great control.
  • Fast action door – These are perfect for high traffic areas because they open quickly providing you with a smooth traffic management. Moreover, these doors are cheap and low on maintenance cost as well. The curtain on this door can also be made to reseal if hit by traffic, so replacements or repairs aren’t too costly.

These are just some of the best types of doors that can be used in a factory or warehouse as per the type of the requirements of the owner. A good warehouse door is a very important part of that place, as it makes sure that your business is secure and keeps your workflow running smoothly throughout. So take your time before making a decision, because we cannot emphasise just how important it is. It’s also important to look at the budget that you have available before weighing up your options. Of course, this kind o door is more than away of granting access to employees, it’s an investment in your security. Without a strong and secure industrial door for your warehouse, you could find your stock missing when you show up at 9am in the morning! As important as budget is, always be sure to get a door that’s fit for purpose, and will not need replacing in a short period of time. If you have to spend a little more to get a top quality door for your factory, so be it. you team will thank you for it, as will your products and your customers!

 

 

How do electric hoists improve productivity in warehouses?

The main focus of any plant operation is surely increasing productivity and profits? Present day warehouses have evolved over time and they can now extract each pound of significant worth from each square foot of their factory floor zone and with the focus now on expanding automation; the requirement for higher output cannot be underestimated.

Naturally, warehouses involve full on activities such as lifting heavy loads from one point to another. If your workers were to do this kind of thing manually, they will probably end up with strained muscles and fatigue, which will impair their level of productivity. However, with industrial electric hoists doing the lifting, your workers are saved from such injuries and can therefore focus on more important tasks to ensure maximum throughput.

These machines are designed to work effortlessly and quickly lifting various loads, enabling you to move them easily and securely. With less downtime and injuries, labourers will probably work all the more adequately, increasing your factory or warehouse efficiency levels. Time is of the essence in production. Rather than your workers spending time dragging loads and equipment from one position to another, the hoist will take care of that so that you can deal with producing more yields. Electric lifts are more productive as they use wired cables to lift objects quickly and easily. This, in turn, saves you time since you can operate them remotely or by use of buttons and switches to lift your load. This is obviously superior to a manual lift, which depends on your strength and mobility for lifting. What’s more, the ease of movement it offers allows you to increase yield and reduce the time it takes to complete a single project.

They also have a higher load capacity, which makes them lift as much load as possible all at once. They, as a general rule, have a high-consolidated crane and trolley combination, enabling you to peacefully lift an extensive variety of load types. This means your workers will be able to carry out these activities without unnecessarily stressing themselves out. This enhances productivity and furthermore increases your profits making your warehouse step closer to achieving its goals.

Needless to say, a quiet environment increases concentration in the process. Electronic hoists produce close to zero noise, which means less distraction, which is ideal in a busy environment. So as you can see there are plenty of advantages for choosing an electric hoist for your business, and the cost of these machines have come down considerably, yet there will of course need to be outgoings for repairs or maintenance work, which is required to keep the system in perfect working order.

Many small businesses can now afford these machines and it can help maximise return on investment because of the productivity you get back. They also hold their value and if well maintained, you can usually sell your hoists and upgrade to a new one without breaking the bank. We recommend you move with the times and upgrade your hoists every few years, ensuring your work levels are always improving.

How to maintain a CO2 Laser machine

Maintaining a CO2 laser machines is actually pretty easy and it’s recommended that you spend time every day to keep it maintained, clean and functioning, as it should. It’s very important that you add the following to your daily or weekly maintenance checklist:

  • Laser working gas and cutting gas pressure, if the gas pressure is not enough, you should replace it.
  • Buttons such as X-axis zero, Y-axis zero, Z-axis zero, laser-ready status. The X-axis, Y-axis and Z-axis
  • Chillers inside the circulating water level is sufficient, if not enough to be added in time.
  • External light path of the road water leakage phenomenon.
  • The lens.

If you spot any problems with any of these major parts, then you may want to call out an engineer to carry out repairs, but in most cases you should just need to carry out a ‘eye test’ and make sure everything is functioning as it should. If there are signs of wear then calling out an engineer to fit the correct replacement part is wise, and we recommend you do this early if you don’t want a problem later down the line to cause disruptions to your manufacturing line.

The Advantages Of Audiovisual Equipment Hire

One of the most important things a company can do is to provide a good presentation of its product or service. This is done with such things as association conferences, trade shows, corporate meetings, dinner banquets and other events where there will be a large audience. Every business knows that presentation is what holds their attention and properly explains what is being offered. With vision and sound so important many use audiovisual equipment hire to fulfil this need. Continue reading The Advantages Of Audiovisual Equipment Hire